MIL-DTL-62049G
semitrailer body undercarriage frame assembly (including kingpin), semitrailer bogie structure
(including suspension brackets), semitrailer suspension and (b) performance requirements
specified herein. A failure also includes weld cracks, base metal cracks, and permanent
deformation of items. The prime manufacturer shall be responsible to correct and repair any
failure(s) that occurred during testing on each semitrailer produced at no additional cost to the
Government and no modification in the contract delivery schedule.
4.5.8.3 Expansibility reliability. The shop equipment shall be tested for a total of
12 operations with zero chargeable failure. A chargeable failure is defined as any malfunction
which cannot be corrected by an organizational repair or replacement action (using controls on
equipment, tool, or parts).
4.5.9 Maintainability. To determine conformance to 3.5, a maintenance ratio less than or
equal to that specified shall be demonstrated during testing. The maintenance ratio will be
calculated using the total cumulative maintenance manhours, except those incurred through
maintenance induced errors.
4.5.10 Performance. To determine conformance to 3.6, the semitrailer shall be operated
for a distance of not less than 50 miles. Test course shall be smooth, approximately level, hard
surfaced road.
4.5.10.1 Environmental operation. To determine conformance to 3.6.1, operate the
semitrailer and store it at the temperatures specified. The semitrailer shall evidence no
deterioration of operation and performance, or failure of any component.
4.5.10.2 Brakes.
4.5.10.2.1 Service brake test. To determine conformance to 3.6.3.1, the loaded
semitrailer and towing vehicle combination shall be operated as specified and the performance
measured. The vehicle combination shall control, decelerate, and stop the semitrailer within
30 feet from a speed of 20 miles per hour on a dry, hard, paved, level, smooth surface. Brakes
shall apply evenly on all semitrailer and towing vehicle wheels and maintain the vehicle
combination within a 12 foot wide lane. The service brake test shall also be conducted on
acceptance test with the semitrailer, van without payload and the same performance measured.
4.5.10.3 Automatic brake actuation test. To determine conformance to 3.6.3.2, the
semitrailer and towing vehicle shall be placed on the specified grade and the automatic
breakaway device actuated. Brakes shall hold the semitrailer stationary for the specified time. A
satisfactory test technique for this test shall be developed by the tester whereby a simulation of
the breakaway is accomplished without complete mechanical disconnect of the semitrailer from
the prime mover. A satisfactory technique shall be one that assures safety of manpower and
equipment in the event of brake system failure.
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